Turn Factory Equipment Data Into ActionWith Industrial IoT Development
A production line can generate thousands of signals while managers still wait for a spreadsheet to learn what happened. SDI builds industrial IoT systems that connect equipment, collect operational data, and turn it into useful monitoring, alerts, and decisions across the plant.
Connected Factory Operations
Why is critical equipment informationstill trapped on the factory floor?
Machines, PLCs, sensors, and production software often speak different languages. SDI evaluates available interfaces and connects approved equipment data to dashboards, maintenance workflows, and business systems without assuming a full machinery replacement.
Bring run status, cycle counts, temperature, energy readings, and fault events into a view that operations teams can actually use.
Defined IoT and integration engineering assistance is available at $35/hour.
Industrial Data & Edge Intelligence
Can you spot deterioration before amachine causes a bigger interruption?
Where systems permit, industrial gateways can collect data through OPC UA, Modbus, or other documented interfaces, then securely send selected events using MQTT or HTTPS. Edge processing can filter noise and support time-sensitive decisions without streaming every raw reading to the cloud.
For suitable equipment, anomaly detection and predictive models can help flag patterns worth inspecting. Alerts support maintenance judgment; they do not replace established machine-safety controls.
Connected Operations, Practical Results
Which industrial processesbenefit from IoT first?
Start with one measurable source of downtime, waste, or missing visibility.
Equipment Health
NOTICE CHANGE SOONER
Collect approved vibration, temperature, current, and operating-hour readings to surface abnormal patterns and schedule inspections.
Production Visibility
SEE WHAT IS RUNNING
Combine cycle counts, operating states, and downtime events so supervisors can investigate bottlenecks with current data.
Energy & Utilization
FIND HIDDEN WASTE
Track available meter and equipment data to compare usage, idle periods, and operating conditions across shifts.
Industrial IoT Rollout
How do you connect a plantwithout disrupting production?
SDI begins with equipment access, network segmentation, data ownership, and a limited pilot. We map data tags, validate timestamps and units, test offline behavior, and define alert owners before expanding across machines or sites.
We work alongside facility and control-system personnel. Any changes affecting machinery or safety-critical systems require the appropriate site approvals and safeguards.